How to Use Hexagon Socket Set Screws
Shaft Diameters and Set Screw Sizes
When selecting the set screw size, you should select a size where the indentation on the end of the screw is apparent on the cylindrical surface of the shaft. The following figure shows the correlation between the tightened shaft diameter and the set screw (half point).
Indentation on the Screw End
Correlation between the set screw and the shaft diameter
Shaft Diameters and Shaft Holding Power
A limit where the shaft and hub or flange can be held together (which is called a shaft holding power) is determined by the friction coefficient between the end of the set screw and the shaft. The following figure shows the limit of the practical shaft holding power obtained by experiment results.
Diameter of the Tightened Shaft and
Shaft Holding Power (Half Point)
If the Set Screw Size Cannot Be Increased
Note that even if two set screws are used for applications that require a great shaft holding power, the shaft holding power is not necessarily doubled. The reason is that the shaft holding power varies depending on the opening angle between the two set screws. The following figure shows this relationship.
Opening Angle of the Set Screw and
Shaft Holding Power
Hardness and Shaft Holding Power
The greater the tightened shaft hardness, the lower the shaft holding power. The following figure shows this relationship.
Set Screw and Shaft Hardness and
Shaft Holding
Power
Set Screws and Fit Length
With an increasing use of materials such as zinc die-cast and ironbased sintered alloy in the female screw parts, the allowable load of the female screws decrease resulting in problems. This problem can be solved by increasing the thickness of the female screw part. The following figure shows the relationship between the fit length of the set screw and the strength of the female screw material.
Female screw strength and fit length of
set screw
Parallel Misalignment Amount of Female Screw Hole
If the female screw hole is displaced from the center of the tightened shaft, the shaft holding power decreases. The following figure shows this relationship obtained from an experiment with the M4 set screw.
Parallel Misalignment Amount and
Shaft Holding
Power of Female Screw
Shaft and Hub or Flange Hole Fit Accuracy
The shaft holding power does not decrease very much until the shaft accuracy h9 for the hole standard as shown in the figure below. Since the fit accuracy is expected to have considerable influence in a dynamic operating environment, sufficient attention needs to be paid to the fit accuracy.
Fit Accuracy of the Bushing Hole and
Shaft Holding
Power
Reference:Socket Screw Technology Group
"How to Select and Use Hexagon Socket Set Screws"
Other Technical Documents
- General Tolerances(Excerpt from JIS B 0405 1991/JIS B 0419 1991)
- MIKI PULLEY Coupling Standard Hole Drilling Standards
- MIKI PULLEY Clutch and Brake Standard Hole Drilling Standards
- Frequently Used Fits
- Fitting Tolerances(Excerpt from JIS B 0401)
- International System of Units (SI)
- Hexagon Socket Head Cap Bolts (Excerpt from JIS B 1176 2014)
- Hexagon Bolts (Excerpt from JIS B 1180 2014)
- Hexagon Socket Set Screws (Excerpt from JIS B 1177 2007)
- Hex Keys (Excerpt from JIS B 4648 2008)
- Parallel Key and Keyway Sizes and Tolerances
- Retaining Ring (Excerpt from JIS B 2804 2010)
- Bearing Mounting Dimensions